Solution · Industrial Data Acquisition

Smart Factory Data Collection & Monitoring

Reuse PLC memory, digital production signals and environmental sensors to create practical factory records without replacing existing machine controls.

PLC MemoryProduction CountingFactory Environment
PLC cabinet and edge data acquisition equipment in a smart factory
3Integration paths
RS-485PLC communication
Digital I/OProduction signals
RTUUnified collection
Solution overview

Connect existing factory signals to useful digital records

Many factories already have valuable data inside PLCs, machine outputs and environmental sensors. PnP IoTs adds a compact acquisition layer that reads those signals, transfers them through an RTU and makes them available to a PC or server.

01

PLC Memory

EB0-PLC

Read selected PLC memory areas through RS-485 without changing core machine control.

02

Production Counts

EB0-CNT

Collect pulse or digital-output signals for quantity and operating records.

03

VOC

SA0-VC

Monitor volatile organic compounds around production processes.

04

Climate & CO₂

SA0-TMHMCO2

Record temperature, humidity and CO₂ in the working environment.

05

Fine Dust

SX0-P2P3

Measure PM2.5 and PM10 for factory environmental monitoring.

How it works

From field signals to practical decisions

STEP 01Source

PLC memory, machine outputs and sensors provide field signals.

STEP 02Interface

EB0 and SA0 modules translate each signal into usable data.

STEP 03Collect

The RTU gathers machine and environmental values.

STEP 04Transfer

Network communication sends records to the designated system.

STEP 05Use

Operators review production, quality and environment trends.

Application paths

Configure the solution around your site

01

Read PLC Memory

Connect the PLC RS-485 line to EB0-PLC, select the required memory area with PnPIoTs Setup and send values periodically to the RTU.

02

Count Digital Signals

Connect machine pulse or digital output to EB0-CNT and transfer accumulated production values through the RTU.

03

Monitor Factory Air

Combine VOC, temperature, humidity, CO₂ and particulate sensors for workplace and process-environment records.

Operational value

Make measurement data part of daily operation

The value is not only sensing. A consistent collection structure makes data visible, recordable and ready for comparison, reporting or future automation.

Use existing data

Avoid installing duplicate sensors when the required values already exist in the PLC.

Lower disruption

Add monitoring while keeping the machine’s original control system in place.

Production visibility

Record counts and selected machine values automatically.

Quality support

Compare production results with machine and environment trends.

Scalable integration

Expand from one machine to multiple lines, sensors or server connections.

Compatible products

Build with modular PnP IoTs components

  • EB0-PLC
  • EB0-CNT
  • SA0-VC
  • SA0-TMHMCO2
  • SX0-P2P3
  • PnP IoTs RTU
Plan your monitoring system

Start with the factory signals you already have

PnP IoTs helps identify the right PLC memories, machine signals and environmental channels, then connects them to a practical monitoring and recording structure.